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Chain multi-station automated laser marking machine yield rate of 100%, achievement technology legend

October 05, 2022

Laser marking is the largest laser processing equipment industry in China. It is the most widely used, the most equipment, and the number of manufacturers. Most laser companies produce or assemble laser marking machines.

At present, the technology for manufacturing marking machine systems in China is quite mature, and there are many signs of division of labor and cooperation, forming a variety of professional upstream accessory companies that are matched with marking machine manufacturers.

Shenzhen Aile Laser Technology Co., Ltd. (hereinafter referred to as “Ai Lei”) is a professional laser company focusing on laser research and development, application and intelligent manufacturing. It focuses on the development of laser light path, laser technology and laser intelligent equipment; Efficient, flexible and safe intelligent production equipment such as Laser Marking Machine, YAG laser marking machine series, CO2 Laser Marking Machine series, automatic Laser Welding Machine series and Laser Cleaning Machine.

Technology upgrade and application innovation are the development themes of Aile Laser Technology and the development strategy of China's manufacturing enterprises.

The purpose of the upgrade is to ensure that Ai Lei technology leads, leads the industry development and fits smart manufacturing; the purpose of innovation is to improve product production efficiency, increase product competitiveness and increase market share.

In August 2015, Ai Lei successfully developed a new laser marking machine (chain-type multi-station automated laser marking machine), which is currently widely used in the market.

It is understood that Aile's chain-type multi-station automated laser marking machine achieves breakthroughs and innovations in technology, mainly reflected in the following aspects.

1. Adopt non-standard automatic control technology;

2. Adopt multi-station synchronous cycle double synchronous belt logistics line conveying technology;

3. The projection of the station and the clamp of the fixed stepping motor realize the transmission of the rotary power;

4. Using a metal proximity switch to accurately detect the position of the splitter and communicate with the laser;

5. By automatically communicating with the customer's production equipment and placing the customer's production equipment at the same time;

6, tooling design belongs to Aile patented product, simple structure and powerful function.

At present, the laser marking machine on the market can only mark on one plane of the product, and it is not applicable to the marking of multi-line fonts on the torus of the lamp.

The Alley Laser's multi-station 3D rotary laser marking machine is designed to meet the product characteristics of the luminaire. The fixture can hold the product for 360-degree rotation and achieve simultaneous marking with laser communication.

On the other hand, the marking machine on the market can only be operated as a single machine. After manual or automatic cutting, the frame is transported to the customer's production line, and then another worker picks up the material and places it on the customer's production equipment.

Ai Lei's chain-type multi-station automated laser marking machine realizes communication with customer equipment and directly puts marked products on customer equipment, reducing operators, improving production efficiency and improving utilization of laser equipment. At the same time, there is absolute guarantee for the safety of manual operation.

Of course, the characteristics of the product determine the market competitiveness of the product. After Aile's chain-type multi-station automated laser marking machine was introduced to the market, the market competitiveness soon appeared.

First, the conveying logistics line of the equipment is automatically linked with the marking station. After the employee feeds the product, the product is no longer moved or picked up, ensuring the tightness of the product on the tooling, thereby improving the consistency of the marking position. , improve the product qualification rate. At present, the passing rate of this product has reached 100%.

Secondly, the equipment realizes automatic cutting and communication with the customer equipment, which reduces the manual labor of the blanking operation and the manual loading of the customer equipment, reduces the labor cost, and saves 1.5 people compared with the peer single equipment. At the same time, due to the automatic linkage of equipment, there is no pause, and the equipment efficiency is increased by 30%.

Third, the personnel operation station is separated from the laser marking station to ensure the safety of the operator.

Fourth, the equipment uses double-station operation to increase the traditional single-machine capacity from 500 per hour to more than 1200 per hour, which is a reduction of one operator.

Fifth, due to the dual-station design, the price of equipment is much lower than the price of the traditional two equipment, and the return on investment is high.

The relevant person in charge of Ai Lei said that the chain multi-station automated laser marking machine equipment has a market share of over 80% and has been recognized by many customers. Many customers are working to eliminate the old equipment and prepare to replace it. Equipment.

At present, many lighting manufacturers are using a large number of chain-type multi-station automated laser marking machines, such as: Xiamen Lidaxin, Zhejiang Sunshine Lighting, Xiamen Sunshine Lighting, Xiamen Hailai Lighting, Xiamen Tongshida Lighting, Jianda Lighting Wait.

Based on this technology has unique technological innovation, market competitiveness is strong, customers generally reflect better, Ai Lei decided to bring this product to "competition" 2016 Gaogong LED Golden Globe Award "Innovative Technology of the Year".

Aile Technology

Aile Laser Technology Co., Ltd. was established in 2012 and is committed to the development and application of laser technology.

Leveraging an open, inclusive and innovative entrepreneurial platform, a group of laser technology research experts, non-standard automation experts and intelligent manufacturing pioneers and young people who dare to challenge and struggle, the company has grown rapidly and has more than a dozen applications and invention patents. At the same time, the market share in the field of LED lighting is as high as 80% or more, and it has cooperation with the top ten enterprises in the LED lighting industry.

At present, Aile Laser Technology has accelerated the marking and welding business in the field of new energy. I believe that in 2017, Ai Lei can become a black horse in the field of new energy and soldering a black horse, adding strength to Chinese manufacturing!


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